Controls 4 Steam take a holistic approach to boiler house control.

Linking together the individual aspects of steam generation and looking at the operation of the boiler plant as a whole.

The C4S-AQ300 is an automatic monitoring & chemical dosing system revolutionising the steam industry. C4S-AQ300 enables you to achieve compliance with BS EN 12953-10:2003 and SAFed/CEA BG01 for unattended boiler operation, reducing the cost of steam generation.

Condensate Monitoring Just Got Better.

By rethinking the way in which condensate can be sampled directly from the line and harnessing the latest advances in telemetry, the C4S-RCM1 (single point) and C4S-RCM5 (multi-point) condensate monitoring systems from Controls 4 Steam offer a simpler, more accurate and cost effective way to help maintain optimum boiler performance and compliance with all current legislation.

The C4S-RHS 1000, one of a range of heat exchange packages marketed under the C4S-HeatCube banner.

The C4S-RHS (reclaimed heat to steam) module is a packaged, containerised unit with the capability to produce 1000kgs/hr of dry saturated steam from 6480kgs/hr high temperature waste heat stream e.g. flue gas.

typical application is converting the heat content from CHP engine exhaust gas to steam in one, self-contained, independent unit.

The packaged module contains all the controls and ancillary equipment required to generate dry saturated stream.  In brief, starting from the cold water supply, the equipment consists of:

1. Duplex water softener
2. Optional Reverse Osmosis (RO) plant (dependent on water quality)
3. Pressurised feedwater storage tank
4. C4S-AQ301 automatic feedwater monitoring and chemical dosing control system
5. Boilerman control panel with touchscreen interface
6. C4S-RHS 1000 HeatCube assembly
7. Steam Engine & electricity generator assembly module
8. Pass out steam to water packaged heat exchanger
9. Steam and water controls and ancillary equipment

Based around the compact reliable and highly efficient Vahterus Plate & Shell Heat exchanger (PSHE) the C4S-CHRM has been designed to recover the excess heat in a pressurised condensate return line. Transferring the recovered energy into the boiler feedwater on its journey from the feedtank to the boiler.

The integrated PLC control system monitors and logs all the relevant operational data which is displayed on the touchscreen complete with remote transmission and communication. Feedwater flow and temperatures are continually monitored in order to quantify the amount of energy recovered and calculate the monetary savings.